Daddy Derby?

Well, it ain't for kids, thats for sure.

Y'all thought we were done 'till next year, didn't you!?

Getting together with some other locals for an "adult" derby / chili cook-off.









 


 
Few coats of vintage Honda touch up paint and I think I'm good to go in that department.


Remember the hammer forming I posted about last time?  THIS is what it was for.  Got the weight polished and cut down a bit.





Drilled a hole and screwed it down.







Yes, that was on purpose.



Less than a week!

Open shop at school tonight. So far we have a stock car, a Russian sub, an alligator, a snake, a hot dog, and an ice cream wagon.





Pretty darn detailed!


Can't wait to see the rest of them, sounds like we are going to have a great turnout!

Hammer Forming and Sandbagging.

Playing around with something new here.  I've been reading about metal forming processes, and this one has intrigued me.  Finally found an excuse to try it out, even though I don't have a stump with bowls cut in it to form with or a fancy sandbag.  I did, however, have a zip log bag full of brass shavings I'd been saving- just in case.  Yeah, I'm that bad.  Used it as a sandbag, found a scrap of aluminum, and went at it.

First attempt.




Blasted some old solder with the blowtorch, and dumped it in.



Only took a few seconds for it to cool.  Turned out okay.



Tried it again with a softer piece of aluminum and a custom built planishing hammer for the job and got much better results.




The final product after some polishing:




Its a custom cast weight for MY pinewood derby car.  Going to see if I can beat my boys- we have an "adult" pinewood derby coming up this weekend.  Pics to follow, of course!

Donors Choose.

So a week ago I posted this tool box one of my students made in a forum I frequent.  If you ever have a few hours to kill, you should check out the "Show us something you made" thread here:  http://www.advrider.com/forums/showthread.php?t=523072  Be prepared to see some cool stuff and spend some time- there are 256 pages worth of great stuff there.

This was made by one of my 8th grade students in my Metals & Engines 2 class. Turned out pretty darn good. At the beginning of the tri, I asked them what they wanted to make / do. Most of them wanted to do a sheet metal project and the majority of them settled on a tool box. We designed it on the fly as we went- they have had a little exposure to this in my Metals 1 class.

The main reason the box is this size / shape is due to my bench tools. Our max bend or cut is 24". Wish I could get a 36" shear and brake.









He made some modifications to the tray, and if you look close you might see a few of his mistakes but it all worked out pretty well in the end. Hoping to get about 10 more finished in the next couple of days.

Anyways, someone on the forum asked why we used rivets instead of spot welds.  I've got a decent spot welder, but the timer is toast.  It costs over $400 to replace, so we've been using it without.  That means lots of burnt holes and not pretty welds.  A few guys offered to put up some money, which led to Donors Choose.  Teachers can post projects they need money for, and donors can choose where they want the money to go.


Got a Donors Choose account set up. Unfortunately I have to get a few complete projects using their "vendors" first before I can set up a project to buy a spot weld timer so if anyone want's to help me fix THIS:



Then go to my donor page here: http://www.donorschoose.org/dorkpunch

and donate!

Derby Time!

We have a new scout this year, so we get to build TWO cars!

They drew out a couple of ideas, picked their favorites, and sketched them onto the blanks. I cut 'em out on the bandsaw and cleaned them up a little on the sanders, but left some sanding for them to do.



This is always my favorite part. Got the mill all set up and then let them run the carriage back and forth.





Tater, wearing my "angry eyes".



And some paint. Older bro just about has painting down pat- he's done it 3 times now. Had to help him a little on a practice piece, but he pretty much did the primer all by himself. Younger bro needed some help... He'll get there. Had one pretty good gob where he pushed the button and forgot to move the can.









Let them dry for a bit while we worked on smoothing up the wheels and they shot the final color. I *might* have touched them both up a bit. (okay, I did the silver paint with some "help" from him. That paint is like water...)





Got some stripes in the plans it sounds like. Be interesting to see how they turn out!

Time for some pretty stuff... STRIPING!







Got the wheels all polished. Need to figure out the final weight amount and just put them together.


Finished 'em up. New rule, we have to use "white" graphite. I've always used an actual OIL in the past, worked okay for me. This stuff seems to suck. Oil soaks up a lot of the wheel wobble, this stuff almost seems to make it worse.



Pound some nails.





Spent some time getting the weights right and glued 'em in.



Ta-da!





  Hope they do okay! 

Race Day!






Some of the competition:



The orange one in the middle was FAAAASSSTTTT.

Instant replay:









And of course, they had to try the loops of death.



The blue one never made it, but the silver bullet made it every time.

Gobs of happy campers.



and for fun, a video. The ONLY race one of 'em came in first place.






Neither one placed, which is sorta good because it means we don't have to go to districts. They had a "white graphite only" rule this year, and the graphite SUCKED. They decided after a practice round to allow the regular stuff, but the damage was done. Ah well, better luck next year. They had fun and they did a great job on their cars. Some of the others- well, Dad did a great job on their cars and the kids had fun at the races. For me, its more about the journey. :deal

MIA.

Wow, busy couple of months.  Seems like there is always something pulling me in 38 different directions.  Time to catch up a little on everything that's been going on.  Will be posting lots (hopefully) over the next few days trying to bring y'all up to speed on whats been going on around the dorkpunch garage.  Stay tuned!

Where do I go from here?

So I wrote this a while ago not really to anyone specific.  More of a chance to get all my questions and ideas about a masters degree that might suit me down in one place.  While writing it kind of morphed into a letter to Mike Rowe- I've been kinda hooked on his profoundly disconnected website.  Absolutely *love* the S.W.E.A.T pledge- but more on that some other time.  

I truly am open to suggestions as to what I could do for a masters degree.  Our band teacher is working on a masters and I love the way it works-  He spends 3 weeks at a university in the summer.  They do a bunch of stuff there, and then he has all kinds of assignments to do during the school year with his class.  Ideally that is what I'd like to find- a school I could go to for a couple of weeks in the summer to get the hands on experience, and then do the "online" portion during the school year using my students as "lab rats".  :)  

I'm still looking...

I sent the letter to the address provided on the website.  Didn't really expect a response, and didn't get one so here it is for all y'all's reading enjoyment.

 

 

Dear Mike (or whoevers reading his mail today)...

I'm looking for a little advice.

I've been teaching at a middle school for almost 5 years.  Its a hoot.  I *love* my job.  I get to spend all day with a buncha kids and basically goof off in a fairly well equipped shop- we do sheet metal, welding, small engine repair, bicycle repair, leather working, and a whole slew of tech and design related things- 3D printing and CAD, robotics, flight, catapults, and gobs of other things.  

Here's my problem.  I've managed to teach myself a ton of new things over the last 5 years.  I've also realized there are several more tons of things I want to know more about.  I'd like to get a Masters degree for a couple of reasons- one, to make me a better teacher, two, to help me understand my students better, three, to learn new skills (metalworking, blacksmithing, and more tech type jobs are high on the list), and four, to increase my salary.  

I've done a cursory search and talked with a few of my old professors and some other friends I've found along the way.  I haven't really found anything yet that fits me.  See, there are a few more problems.  First and foremost, most non-education masters degrees are going to require me to quit my job (and possibly leave my family for a while) and devote all my time to the program.  For me, that's not an option.  Quitting my current job to get a better education, then hoping to find a similar job where I get to play in the shop and get all greasy, and then the same day go over to the computer lab and run projects off on the 3D printer?  Jobs like this don't come along very often.  

Wait, you might say.  Non-education masters?  Why not get a masters in an education related field?  Well, that is an option.  It would even get me 2 or 3 of my 4 reasons fulfilled, but I really, REALLY want to learn more about the science behind the vocational type stuff AND get some actual shop time to build a little skill in those areas.  

Sure, I could (and would love to) take some night classes at a local community college.  Heck, I'd even be able to get credits that way that may or, depending on who's doing the review, may NOT count as credits to help increase my salary.  Problem is, the difference between the top of the payscale with a masters and the top with a bachelors is fairly substantial, especially if you get your masters degree early on in your career.  

Is it only about the money?  Well, I have to pay for a masters degree somehow...  and lets be honest.  My family income now is just barely above what I used to make in the private sector- by myself.  My wife is also currently teaching, and between the two of us we bring home just barely more than I could make myself.  'Course, everyone will automatically wonder why I'm a teacher instead of being out in the real world, making real money.  We'll save that can of worms for a different day.

Wow.  I'm really all over the map here.  Maybe you can sense some of my confusion.  I would love to make myself a better teacher through continuing education, and plan to.  Is a masters degree the solution?  If so, do I settle for a standard education related masters degree and hope I can pick up the vocational skills on the side?  Is there another way that I'm missing that can help me help my students succeed without costing me my sanity and my family their needs?

Anyways, there's a peek into the scrambled thoughts of a crazy middle school shop teacher.  I would love to hear any ideas, even if its just pointing me in the general direction.  I'm pretty good at picking up some pieces and building something useful out of it.

Thanks,

aka Mr. T.

p.s.- In the process of writing this letter I've discovered a few masters degree in "Career and Technical Education" that seem promising.  I'm definitely still open to other avenues if you know of anything else that may work for me!

And an obligatory picture because too many words is boring...